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Automatic monitoring of the alignment and wear of vibration welding equipment

United States Patent

May 23, 2017
View the Complete Patent at the US Patent & Trademark Office
A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host machine, a check station, and a welding robot. At least one displacement sensor is positioned with respect to one of the welding equipment and the check station. The robot moves the horn and anvil via an arm to the check station, when a threshold condition is met, i.e., a predetermined amount of time has elapsed or a predetermined number of welds have been completed. The robot moves the horn and anvil to the check station, activates the at least one displacement sensor, at the check station, and determines a status condition of the welding equipment by processing the received signals. The status condition may be one of the alignment of the vibration welding equipment and the wear or degradation of the vibration welding equipment.
Spicer; John Patrick (Plymouth, MI), Cai; Wayne W. (Troy, MI), Chakraborty; Debejyo (Novi, MI), Mink; Keith (Clarkston, MI)
GM Global Technology Operations LLC (Detroit, MI)
14/ 557,923
December 2, 2014
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT This invention was made with U.S. Government support under an Agreement/Project DE-EE0002217, Department of Energy American Recovery and Reinvestment Act (ARRA) of 2009, Battery Pack Manufacturing B511. The U.S. government may have certain rights in this invention.