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Methods of using structures including catalytic materials disposed within porous zeolite materials to synthesize hydrocarbons

United States Patent

February 1, 2011
View the Complete Patent at the US Patent & Trademark Office
Idaho National Laboratory - Visit the Technology Transfer and Commercialization Office Website
Catalytic structures include a catalytic material disposed within a zeolite material. The catalytic material may be capable of catalyzing a formation of methanol from carbon monoxide and/or carbon dioxide, and the zeolite material may be capable of catalyzing a formation of hydrocarbon molecules from methanol. The catalytic material may include copper and zinc oxide. The zeolite material may include a first plurality of pores substantially defined by a crystal structure of the zeolite material and a second plurality of pores dispersed throughout the zeolite material. Systems for synthesizing hydrocarbon molecules also include catalytic structures. Methods for synthesizing hydrocarbon molecules include contacting hydrogen and at least one of carbon monoxide and carbon dioxide with such catalytic structures. Catalytic structures are fabricated by forming a zeolite material at least partially around a template structure, removing the template structure, and introducing a catalytic material into the zeolite material.
Rollins; Harry W. (Idaho Falls, ID), Petkovic; Lucia M. (Idaho Falls, ID), Ginosar; Daniel M. (Idaho Falls, ID)
Battelle Energy Alliance, LLC (Idaho Falls, ID)
11/ 464,566
August 15, 2006
GOVERNMENT RIGHTS This invention was made with government support under Contract No. DE-AC07-05ID14517 awarded by the United States Department of Energy. The government has certain rights in the invention. CROSS-REFERENCE TO RELATED APPLICATION This application is related to U.S. patent application Ser. No. 11/688,930, filed Mar. 21, 2007, now U.S. Pat. No. 7,592,291, issued Sep. 22, 2009, which is a continuation-in-part of this application.