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Laser illuminator and optical system for disk patterning

United States Patent

March 14, 2000
View the Complete Patent at the US Patent & Trademark Office
Lawrence Livermore National Laboratory - Visit the Industrial Partnerships Office Website
Magnetic recording media are textured over areas designated for contact in order to minimize friction with data transducing heads. In fabricating a hard disk, an aluminum nickel-phosphorous substrate is polished to a specular finish. A mechanical means is then used to roughen an annular area intended to be the head contact band. An optical and mechanical system allows thousands of spots to be generated with each laser pulse, allowing the textured pattern to be rapidly generated with a low repetition rate laser and an uncomplicated mechanical system. The system uses a low power laser, a beam expander, a specially designed phase plate, a prism to deflect the beam, a lens to transmit the diffraction pattern to the far field, a mechanical means to rotate the pattern and a trigger system to fire the laser when sections of the pattern are precisely aligned. The system generates an annular segment of the desired pattern with which the total pattern is generated by rotating the optical system about its optic axis, sensing the rotational position and firing the laser as the annular segment rotates into the next appropriate position. This marking system can be integrated into a disk sputtering system for manufacturing magnetic disks, allowing for a very streamlined manufacturing process.
Hackel; Lloyd A. (Livermore, CA), Dane; C. Brent (Livermore, CA), Dixit; Shamasundar N. (Livermore, CA), Everett; Mathew (Pleasanton, CA), Honig; John (Livermore, CA)
The Regents of the University of California (Oakland, CA)
08/ 665,275
June 17, 1996
The United States Government has rights in this invention pursuant to Contract No. W-7405-ENG48 between the United States Department of Energy and the University of California for the operation of Lawrence Livermore National Laboratory.