Embodiments of a continuous-flow injection reactor and a method for continuous material synthesis are disclosed. The reactor includes a mixing zone unit and a residence time unit removably coupled to the mixing zone unit. The mixing zone unit includes at least one top inlet, a side inlet, and a bottom outlet. An injection tube, or plurality of injection tubes, is inserted through the top inlet and extends past the side inlet while terminating above the bottom outlet. A first reactant solution flows in through the side inlet, and a second reactant solution flows in through the injection tube(s). With reference to nanoparticle synthesis, the reactant solutions combine in a mixing zone and form nucleated nanoparticles. The nucleated nanoparticles flow through the residence time unit. The residence time unit may be a single conduit, or it may include an outer housing and a plurality of inner tubes within the outer housing.
ACKNOWLEDGMENT OF GOVERNMENT SUPPORT
This invention was made with government support under grant number NT08847 DOE ITP awarded by Department of Energy's Office of Energy Efficiency and Renewable Energy, Industrial Technology Program, Nanomanufacturing Activity, and grant number FA8650-05-1-5041 awarded by the Air Force Research Laboratory. The United States government has certain rights in the invention.