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Turbine airfoil fabricated from tapered extrusions

United States Patent

July 16, 2013
View the Complete Patent at the US Patent & Trademark Office
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An airfoil (30) and fabrication process for turbine blades with cooling channels (26). Tapered tubes (32A-32D) are bonded together in a parallel sequence, forming a leading edge (21), a trailing edge (22), and pressure and suction side walls (23, 24) connected by internal ribs (25). The tapered tubes may be extruded without camber to simplify the extrusion process, then bonded along matching surfaces (34), forming a non-cambered airfoil (28), which may be cambered in a hot forming process and cut (48) to length. The tubes may have tapered walls that are thinner at the blade tip (T1) than at the base (T2), reducing mass. A cap (50) may be attached to the blade tip. A mounting lug (58) may be forged (60) on the airfoil base and then machined, completing the blade for mounting in a turbine rotor disk.
Marra; John J. (Winter Springs, FL)
Siemens Energy, Inc. (Orlando, FL)
12/ 555,096
September 8, 2009
STATEMENT REGARDING FEDERALLY SPONSORED DEVELOPMENT Development for this invention was supported in part by Contract No. DE-FC26-05NT42644, awarded by the United States Department of Energy. Accordingly, the United States Government may have certain rights in this invention.