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Quality Status Display for a Vibration Welding Process

United States Patent Application

View the Complete Application at the US Patent & Trademark Office
A method includes receiving, during a vibration welding process, a set of sensory signals from a collection of sensors positioned with respect to a work piece during formation of a weld on or within the work piece. The method also includes receiving control signals from a welding controller during the process, with the control signals causing the welding horn to vibrate at a calibrated frequency, and processing the received sensory and control signals using a host machine. Additionally, the method includes displaying a predicted weld quality status on a surface of the work piece using a status projector. The method may include identifying and display a quality status of a suspect weld. The laser projector may project a laser beam directly onto or immediately adjacent to the suspect welds, e.g., as a red, green, blue laser or a gas laser having a switched color filter.
Spicer, John Patrick (Plymouth, MI), Abell, Jeffrey A. (Rochester Hills, MI), Wincek, Michael Anthony (Rochester Hills, MI), Chakraborty, Debejyo (Sterling Heights, MI), Bracey, Jennifer (Holly, MI), Wang, Hui (Highland, MI), Tavora, Peter W. (Sterling Heights, MI), Davis, Jeffrey S. (Grand Blanc, MI), Hutchinson, Daniel C. (Goodrich, MI), Reardon, Ronald L. (Fenton, MI), Utz, Shawn (Washington Twp., MI)
15/ 433,274
February 15, 2017
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT [0002] This invention was made with U.S. Government support under an Agreement/Project DE-EE0002217, Department of Energy Recovery and Reinvestment Act of 2009, Battery Pack Manufacturing B511. The U.S. government may have certain rights in this invention.